Product Design Engineer , Mechanical Design Engineer

Resume posted by racchawar in Engineering.
Desired position type: Any.
Location: Pune Maharashtra, India

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Summary

• Mechanical engineering professional with over 10 years of experience in product design and development.
• Extensive experience in delivering Diesel and Gas Engine sub-system architecture, component design from concept stage thru production readiness.
• Extensive experience in working with global cross functional team and supplier
• Experience in handling product development in manufacturing environment, design to reduce tooling cost, design for assembly, service.
• Exposure to lead small team and execute the projects to achieve program milestone, to coach and guide the team members, project planning and multitasking.
• Exposure to work at overseas location (Cummins UK Daventry Tech Center) for short period.
• Enjoy working in creative and innovative team envoirment

Specialties

  • (Ansys) Analysis led design,
  • CAD software from Pro/e 2001 to Creo 2,
  • Concept,
  • Creativity,
  • Creo,
  • Creo ) FEA,
  • Design for manufacture/assembly/service,
  • Design for Six Sigma,
  • DVA,
  • Engine subsystem design,
  • GD&T,
  • Layout design,
  • Manifolds,
  • MCM castings,
  • modelling of complex components like cylinder Block,
  • Product design - CAD (Pro/e

Skills

  • Skills:
  • • Layout design and sub-system architecture definition
  • • Concept generation, development, evaluation and selection
  • • Product design – CAD (Pro/e, Creo ) FEA,(Ansys) Analysis led design, Design for Six Sigma, Design for manufacture/assembly/service, GD&T, DVA
  • • Product development – FMEA, DVP&R, Proto build documentation and support
  • • Lead engineering release process (specifications and drafting releases, drawing quality review, change review board)
  • • Exposure to IP disclosure documentation and process. One IP filter head disclosure is in process
  • • Expertise in working on CAD software from Pro/e 2001 to Creo 2, modelling of complex components like cylinder Block, Manifolds , MCM castings and handling large complex assembly to define key architecture feature and concept development.
  • • Exposure in working on Software Unigraghics NX .
  • • Six sigma green belt trained.(2 projects completed)

Spoken Languages

  • English,
  • Hindi,
  • Marathi

Education

Education:-

• B.E. (Mechanical) from Rajiv Gandhi college of Engg. Chandrapur (Nagpur University, Maharashtra) in year 2004 with first class.
• H.S.C. from B.B.C. Jr. College, chandrapur (Nagpur Board, Maharashtra) in year 2000 with first class.
• S.S.C. from B.B.C. High School, Chandrapur (Nagpur Div. Board, Maharashtra) in year 1998 with first class

Experience

Professional Experience:

1. Cummins Technology India Ltd. Pune (May 2010 to till date)
Role – Product Design engineer – Tech Specialist (High Horse Power Engine)
Responsibility –
• Lead Engineer responsible for sub-system integration and component design on High Horse Power diesel engines.
• Develop system layout, define sub-system architecture and create concept design.
• Complete detailed design and analysis, Ensure designs meet Technical Profile requirements, Value Package Introduction milestones, Engineering Standard Work, Design for 6S, Design for manufacture/assembly/service
• Extensively lead cross-functional design reviews, created presentations and publish technical documentation (technical reports, invention disclosures documents )
• Work directly with OEM’s/Application team to resolve packaging issues
• Work closely with suppliers to review proto design and production intent design.
• Lead engineering release process (specifications and drafting releases, drawing quality review)
• Support product validation activities viz. FMEA, DVPR, proto build problem solving etc
2. L&T Integrated Engineering Services. Vadodara. (Oct 2007 to May 2010)
Role – Design Engineer

Projects-
• EPA 10 Engine- PACCAR- DAF Trucks, Netherland.
– Co-ordination with onsite Engineer for development architecture design and packaging of on-highway vehicle engines
– Investigation of fuel shut-off valve, Air regulator and mounting bracket position in layout for after treatment process
– Air Intake area modification, Investigation of location for air intake pipe, modification of pipe, mounting bracket for same and checking feasibility for different vehicle variant.
– Redesign of flywheel housing for change in manufacturing process, position of starter, & gear train.

3. Greaves Cotton Ltd (Diesel Engine Unit), Pune (worked as a contingent Engineer in R&D dept thru Davinci Design Solution Pvt Ltd) from June 2006 to Sept. 2007.
Role – Cad Design Engineer

Projects-
• Development of Prototype 4-cylinder Diesel Engine for Genset application.
– Design and Development of Engine component (casting & forging) from conceptual layout
4. TAL Mfg. Solution Ltd.
(Tata Automaton Ltd. Machine Tool division) Pune. (Jan 2005- June 2006)
Role – Design Engineer
Projects-
• Design of SPM for Slot milling of cam
– Conceptual basic Machine layout

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