Product Design Engineer , Mechanical Design Engineer
Summary
• Mechanical engineering professional with over 10 years of experience in product design and development.
• Extensive experience in delivering Diesel and Gas Engine sub-system architecture, component design from concept stage thru production readiness.
• Extensive experience in working with global cross functional team and supplier
• Experience in handling product development in manufacturing environment, design to reduce tooling cost, design for assembly, service.
• Exposure to lead small team and execute the projects to achieve program milestone, to coach and guide the team members, project planning and multitasking.
• Exposure to work at overseas location (Cummins UK Daventry Tech Center) for short period.
• Enjoy working in creative and innovative team envoirment
Specialties
- (Ansys) Analysis led design,
- CAD software from Pro/e 2001 to Creo 2,
- Concept,
- Creativity,
- Creo,
- Creo ) FEA,
- Design for manufacture/assembly/service,
- Design for Six Sigma,
- DVA,
- Engine subsystem design,
- GD&T,
- Layout design,
- Manifolds,
- MCM castings,
- modelling of complex components like cylinder Block,
- Product design - CAD (Pro/e
Skills
- Skills:
- • Layout design and sub-system architecture definition
- • Concept generation, development, evaluation and selection
- • Product design – CAD (Pro/e, Creo ) FEA,(Ansys) Analysis led design, Design for Six Sigma, Design for manufacture/assembly/service, GD&T, DVA
- • Product development – FMEA, DVP&R, Proto build documentation and support
- • Lead engineering release process (specifications and drafting releases, drawing quality review, change review board)
- • Exposure to IP disclosure documentation and process. One IP filter head disclosure is in process
- • Expertise in working on CAD software from Pro/e 2001 to Creo 2, modelling of complex components like cylinder Block, Manifolds , MCM castings and handling large complex assembly to define key architecture feature and concept development.
- • Exposure in working on Software Unigraghics NX .
- • Six sigma green belt trained.(2 projects completed)
Spoken Languages
- English,
- Hindi,
- Marathi
Education
Education:-
• B.E. (Mechanical) from Rajiv Gandhi college of Engg. Chandrapur (Nagpur University, Maharashtra) in year 2004 with first class.
• H.S.C. from B.B.C. Jr. College, chandrapur (Nagpur Board, Maharashtra) in year 2000 with first class.
• S.S.C. from B.B.C. High School, Chandrapur (Nagpur Div. Board, Maharashtra) in year 1998 with first class
Experience
Professional Experience:
1. Cummins Technology India Ltd. Pune (May 2010 to till date)
Role – Product Design engineer – Tech Specialist (High Horse Power Engine)
Responsibility –
• Lead Engineer responsible for sub-system integration and component design on High Horse Power diesel engines.
• Develop system layout, define sub-system architecture and create concept design.
• Complete detailed design and analysis, Ensure designs meet Technical Profile requirements, Value Package Introduction milestones, Engineering Standard Work, Design for 6S, Design for manufacture/assembly/service
• Extensively lead cross-functional design reviews, created presentations and publish technical documentation (technical reports, invention disclosures documents )
• Work directly with OEM’s/Application team to resolve packaging issues
• Work closely with suppliers to review proto design and production intent design.
• Lead engineering release process (specifications and drafting releases, drawing quality review)
• Support product validation activities viz. FMEA, DVPR, proto build problem solving etc
2. L&T Integrated Engineering Services. Vadodara. (Oct 2007 to May 2010)
Role – Design Engineer
Projects-
• EPA 10 Engine- PACCAR- DAF Trucks, Netherland.
– Co-ordination with onsite Engineer for development architecture design and packaging of on-highway vehicle engines
– Investigation of fuel shut-off valve, Air regulator and mounting bracket position in layout for after treatment process
– Air Intake area modification, Investigation of location for air intake pipe, modification of pipe, mounting bracket for same and checking feasibility for different vehicle variant.
– Redesign of flywheel housing for change in manufacturing process, position of starter, & gear train.
3. Greaves Cotton Ltd (Diesel Engine Unit), Pune (worked as a contingent Engineer in R&D dept thru Davinci Design Solution Pvt Ltd) from June 2006 to Sept. 2007.
Role – Cad Design Engineer
Projects-
• Development of Prototype 4-cylinder Diesel Engine for Genset application.
– Design and Development of Engine component (casting & forging) from conceptual layout
4. TAL Mfg. Solution Ltd.
(Tata Automaton Ltd. Machine Tool division) Pune. (Jan 2005- June 2006)
Role – Design Engineer
Projects-
• Design of SPM for Slot milling of cam
– Conceptual basic Machine layout
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